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IPOS® Positioning and sequence control

  • The basic functions and options of IPOSplus® units ensure that the program is no longer only an open-loop speed controller.
  • In fact, the positioning and sequence control system integrated in MOVIDRIVE® can often take a great deal of load off the master PLC, or maybe even replace it.
  • Reducing the central control offers SEW customers significant potential savings in terms of hardware and the complexity of electrical installation.
  • The programming work is divided between the PLC and inverter control. However, users must familiarize themselves with the system. This includes getting to know IPOSplus® if you want to make effective use of what it has to offer.
  • IPOSplus® features
    • The IPOSplus® sequence control system makes it possible to run a user program independent of encoder feedback and the selected control mode (VFC, CFC, SERVO).
    • In conjunction with encoder feedback, the IPOSplus® positioning control provides a high-performance point-to-point positioning capability.
    • The program is run independent of encoder feedback and operating mode.
    • MOVIDRIVE® continues to run the user program even if the unit develops a malfunction (troubleshooting is possible in the user program).
    • IPOSplus® can run several user programs/tasks simultaneously, independent of one another. Tasks can be interrupted using interrupts.
    • The user programs can contain several hundreds of program lines.
    • Easy-to-use and comprehensive control options for IPOSplus® units.
    • Access to all available options:
      • Input/output card
      • Fieldbus interfaces
      • Synchronous operation card
    • Extensive communication options:
      • System bus (S-bus)
      • RS-485
      • RS-232 (with interface adapters USS21A, UWS11A, UWS21A)
      • Fieldbus interfaces
    • Processing of binary and analog input/output signals.
    • Positioning with adjustable travel speed and positioning ramps.
    • Presetting for position, speed and torque control loops with minimized lag error.
    • Absolute encoder processing.
    • 1024 32-bit variables are available in the IPOSplus® program. Of these variables, 128 can usually be stored protected against power failure.
    • With IPOSplus®, all inverter parameters can be read and written via communication commands.
    • 2 touch probe inputs.
    • Ramp types:
      • Linear
      • Sine
      • Squared
      • Bus ramp
      • Jerk-limited
      • Electronic cam
      • I-synchronous operation
    • Status and monitoring functions:
      • Lag error monitoring
      • Position reporting
      • Software and hardware limit switches
      • Encoder function
    • 9 reference travel types.
    • The following functions can be changed during movement:
      • Target position
      • Travel speed
      • Positioning ramp
      • Torque
    • "Endless positioning" is possible.
    • Override function.
    • The following technology functions can be controlled with a virtual encoder:
      • Electronic cam
      • Internal synchronous operation
    • Programming in the compiler also offers:
      • Program creation in a standard language
      • Symbolic variable names
      • Possibility of creating program modules that can be used again in other projects
      • Clear, modular and structured programming is possible
      • Different programming techniques for loops
      • Compiler control using preprocessor commands
      • Standard structures
      • User-defined structures
      • Standard functions
      • Debugger for troubleshooting
      • Extensive options for making remarks (remarks are only stored in the PC)
    • Programming in the assembler offers:
      • Remark lines
      • Programming in user travel units (units are entered in the program header)
    • Setpoint selection. Depending on the hardware and the required setpoint, the following options are available for the specification:
      • Analog setpoints
      • Fixed setpoints
      • Fixed setpoints and analog setpoints
      • Motor potentiometer
      • Master/slave operation with SBus
      • Master/slave operation with RS-485
      • DRS setpoint (only with the DRS11 option)
      • Fieldbus/fieldbus monitor setpoint (only with fieldbus interface option)
      • IPOSplus® position setpoint
Technical data
Encoder resolution:
MOVIDRIVE® X15, motor encoder
MOVIDRIVE® X14, external encoder
MOVIDRIVE® X62, absolute encoder (including absolute encoder from HIPERFACE®)
IPOSplus® always operates with 4096 increments / motor revolution Prerequisites: Encoder resolution of 512, 1024 or 2048 pulses / motor revolution (any other encoder resolutions are not permitted) or resolver
Maximum program length / program memory: MOVIDRIVE® A (without MCH): 4 kByte
MOVIDRIVE® MCH: 8 kByte
MOVIDRIVE® B: 16 kByte
1 kByte equals approx. 200 to 250 assembler commands
Command processing time: MOVIDRIVE® A:
Task 1: 1 assembler command / ms
Task 2: 2 assembler commands / ms
MOVIDRIVE® B (the total in Task 1 und Task 2 ≤ 12 assembler commands / ms):
Task 1: 1 to 10 assembler commands / ms
Task 2: 2 to 11 assembler commands / ms
Task 3: free computing time
Interrupts: MOVIDRIVE® A:
1 interrupt triggered by timer, error or touch probe interrupts task 1.
MOVIDRIVE® B:
As MOVIDRIVE® A, an additional 4 variable interrupts that interrupt task 2 and task 3.
Variables: MOVIDRIVE® A: 512 / MOVIDRIVE® B: 1024, of these 128 (0 to 127) are protected from loss in case of a power failure in each case. Exception: MDS, MDV, MCS, MCV with the electronic cam technology option. Here, 16 variables (0 to 15) are protected from loss in case of a power failure.
Value range: - 231 to +(231 - 1)
Touch probe inputs: 2 inputs, processing time 200 µs
Sampling interval of analog inputs: 1 ms
Sampling interval of binary inputs: MOVIDRIVE® A: 5 ms
MOVIDRIVE® B: 1 ms
Binary inputs/outputs: MOVIDRIVE® A:
MOVIDRIVE® B:
DIO option:
DIP option:
6 inputs / 3 outputs
8 inputs / 6 outputs
8 inputs / 8 outputs
8 inputs / 8 outputs
Analog inputs/outputs: MOVIDRIVE®:
DIO option:
1 input (0 to 10 V, ±10 V, 0 to 20 mA, 4 to 20 mA)
1 input (0 to 10 V, ±10 V, 0 to 20 mA)
2 outputs (± 10 V, 0 to 20 mA, 4 to 20 mA)